Smoked Shotgun Shells Recipe
Introduction
Smoked Shotgun Shells are a smoky, savory twist on stuffed pasta that combines ground beef, spicy Italian sausage, and a blend of cheeses wrapped in bacon. Slow-smoked to perfection, this dish offers rich flavors and a crispy finish that’s perfect for a crowd or special occasion.

Ingredients
- 2 (8 ounce) boxes manicotti shells
- 1½ pounds ground beef
- 1 pound hot Italian sausage
- 1 medium onion, finely diced
- 2 cups sharp cheddar cheese
- 6 ounces cream cheese
- 1 jalapeno, finely diced
- 2 teaspoons Slap Ya Mama seasoning
- 2 teaspoons garlic powder
- 2 teaspoons black pepper
- 1 teaspoon red pepper flakes
- ⅓ cup barbecue sauce
- 2 (16 ounce) packages bacon (may need more)
- Additional barbecue sauce for coating
Instructions
- Step 1: Preheat your smoker to 250°F (121°C).
- Step 2: In a large bowl, mix the ground beef, hot Italian sausage, finely diced onion, sharp cheddar cheese, cream cheese, jalapeno, Slap Ya Mama seasoning, garlic powder, black pepper, red pepper flakes, and ⅓ cup barbecue sauce. Do not cook the meat beforehand.
- Step 3: Gently stuff each uncooked manicotti shell from both ends with the meat mixture, making sure to avoid any air pockets inside.
- Step 4: Wrap each stuffed shell with slices of bacon, covering the ends completely. You might need two pieces of bacon per shell for full coverage.
- Step 5: Brush additional barbecue sauce over both sides of the bacon-wrapped shells. Place them on a baking sheet as you prepare the remaining shells, continuing to baste with BBQ sauce.
- Step 6: Place the shells in the smoker and smoke for 60 minutes. After one hour, flip the shells, baste again with barbecue sauce, and smoke for another 60 minutes or until the bacon is crispy and caramelized.
- Step 7: Remove the smoked shotgun shells from the smoker and let them rest briefly before serving. Enjoy!
Tips & Variations
- Use turkey or chicken sausage for a leaner option while keeping great flavor.
- Add chopped fresh herbs like parsley or cilantro to the filling for a fresh twist.
- If you don’t have a smoker, bake the shells at 350°F covered with foil for 45 minutes, then uncover and bake another 15 minutes to crisp the bacon.
- Be sure to wrap the bacon tightly around the shells to keep the filling secure during smoking.
Storage
Store any leftover smoked shotgun shells in an airtight container in the refrigerator for up to 3 days. Reheat gently in the oven at 325°F until warmed through to preserve the bacon’s texture. This dish can also be frozen; wrap tightly and freeze for up to 1 month, thawing overnight before reheating.
How to Serve

Serve this delicious recipe with your favorite sides.
FAQs
Can I use regular pasta shells instead of manicotti?
Manicotti shells are best as they hold a large amount of filling and maintain their shape, but large pasta shells can be used if manicotti is unavailable. Just adjust the filling amount accordingly.
Do I need to precook the meat before stuffing the shells?
No, the recipe uses raw ground beef and sausage mixed with seasoning and cheese, then the shells are smoked slowly, cooking the meat completely in the process.
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Smoked Shotgun Shells Recipe
- Total Time: 2 hours 40 minutes
- Yield: 28 servings 1x
Description
Smoked Shotgun Shells are a delicious and hearty dish featuring manicotti shells stuffed with a flavorful blend of ground beef, hot Italian sausage, cheeses, and spices, all wrapped in crispy bacon and smoked to perfection. This recipe delivers a smoky, savory explosion of flavors that’s perfect for gatherings or game day snacks.
Ingredients
Main Ingredients
- 2 (8 ounce) boxes manicotti shells
- 1½ pounds ground beef
- 1 pound hot Italian sausage
- 1 medium onion, finely diced
- 2 cups sharp cheddar cheese, shredded
- 6 ounces cream cheese
- 1 jalapeno, finely diced
- 2 teaspoons Slap Ya Mama seasoning
- 2 teaspoons garlic powder
- 2 teaspoons black pepper
- 1 teaspoon red pepper flakes
- ⅓ cup barbecue sauce
- 2 (16 ounce) packages bacon (may need more)
- Additional barbecue sauce for coating
Instructions
- Preheat the smoker: Set your smoker to 250°F to prepare for cooking the shotgun shells evenly with a rich smoky flavor.
- Prepare the filling: In a large bowl, thoroughly mix the ground beef, hot Italian sausage, finely diced onion, sharp cheddar cheese, cream cheese, jalapeno, Slap Ya Mama seasoning, garlic powder, black pepper, red pepper flakes, and ⅓ cup barbecue sauce. Note that the meat and sausage are used raw to cook inside the shells during smoking.
- Stuff the manicotti shells: Carefully and gently fill each uncooked manicotti shell from both ends with the meat mixture, ensuring no air pockets remain inside for even cooking.
- Wrap with bacon: Wrap slices of bacon around each stuffed shell, covering the ends as well. Depending on size, you might need two pieces of bacon per shell to secure the filling properly.
- Apply barbecue sauce: Brush additional barbecue sauce generously over all sides of the bacon-wrapped shells. Place them on a baking sheet while preparing to arrange them in the smoker.
- Smoke the shells: Place the shells in the smoker and cook for 60 minutes. After the first hour, flip each shell over, brush more barbecue sauce on them, and continue smoking for another 60 minutes until the bacon is crispy and the filling is fully cooked.
- Serve and enjoy: Remove the smoked shotgun shells from the smoker and serve hot for a flavorful, smoky, and satisfying dish.
Notes
- Ensure no air pockets remain inside the shells for even cooking and safety.
- Wrapping bacon tightly and covering ends helps keep the filling contained during smoking.
- Use a meat thermometer to check internal temperature reaches at least 160°F for safe consumption.
- You can adjust the spice level by modifying the amount of jalapeno and red pepper flakes.
- Leftover shells keep well refrigerated for up to 3 days and reheat well on a grill or in the oven.
- If you do not have a smoker, you can bake these at 350°F for about 1.5 to 2 hours, but the smoky flavor will be reduced.
- Prep Time: 40 minutes
- Cook Time: 2 hours
- Category: Appetizer
- Method: Smoking
- Cuisine: American
Keywords: Smoked Shotgun Shells, manicotti, bacon wrapped, smoked appetizer, barbecue, game day recipe, smoky beef sausage shells

